How to Do a Gemba Walk

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WHAT IS A GEMBA WALK

From the Japanese term
gembutsu 
which means “real thing” or “real place”

A personal observation of work

Observation occurs where the work is happening

Interaction with the people doing the work where the work is happening

It’s often an actual walk

Comes from Lean Six Sigma

WHEN IS IT NOT?

Not an opportunity for finding fault with others

Not a time to solve problems or make changes

Not an opportunity to enforce policy requirements

Note complaints but do not act… yet

STEPS TO TAKE

Consider the Four Ws Where?

Where shall I walk?

Who?

To whom shall I talk?

When?

When will I go?

What?

What do I want to know?

EVALUATION SHEET: TAKING NOTES

Possible prompts for you

Process being examined

Description of process

Team and individuals responsible

Average time to completion (if applicable

Average time to whatever comes next

Quality of process or product that comes out of process

Value added by process

Individual feedback and frustrations

LOOK FOR MUDA

Japanese term for
”waste”

Extra steps

Duplicative work

Obstacles to producing product

Think broadly about “product”

Obstacles to an uncomplicated work environment

Operationally

Socially

CONCLUSION

Talk with your mentors

Go with the flow

Use this outside the course

Looking forward to your findings

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